Walhekarwadi, Chinchwad, Pune, India +91 7387780352 / +91 8698109623 sumit.sutar@codepainter.in

Engineering Expertise Across Leading Industrial Platforms & Protocols

Siemens S7-1200 / S7-1500 Mitsubishi FX5U Series Delta PLC & DOPSoft WinCC Runtime & SCADA Modbus RTU / TCP OPC-UA & MQTT OpenCV Computer Vision Zebra ZPL / TSPL Printers
Industrial Clients

15

Successful Deployments

25

Pune & PCMC Coverage

100% On-Site

About Codepainter Solutions

Bridging Factory Floor Hardware with Intelligent Software

Based in Walhekarwadi, Chinchwad, Codepainter Solutions is an industrial automation and software consulting firm delivering robust, factory-proven automation systems. We solve complex manufacturing bottlenecks through precise PLC logic, custom multi-threaded C#/Python SCADA architectures, and embedded edge vision inspection.

Multi-Brand PLC Programming
Leak Test & Rig Automation
Computer Vision & Visual Poka-Yoke
Rapid On-Site Commissioning
Direct Engineering Inquiry

+91 7387780352

Industrial automation control panel and PLC hardware integration by Codepainter Solutions
Core Services

Engineered for Reliability, Built for Modern Factories

Explore our turnkey engineering services designed for OEMs, Tier-1 automotive vendors, and manufacturing plants.

PLC, HMI & SCADA Programming

Structured logic design in Siemens TIA Portal, Mitsubishi GX Works3, and Delta DOPSoft with clear interlocks, fault diagnostics, and alarms.

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Industrial Vision & Visual Poka-Yoke

Real-time defect inspection, OCR label verification, presence sensing, and automated counting using OpenCV and industrial cameras.

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IIoT & Real-Time OEE Systems

Machine telemetry capture via OPC-UA, Modbus, and MQTT. Automated production logging, shift reports, and downtime tracking.

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Custom Industrial Desktop Software

Robust C# WinForms, PyQt, and Python applications for automated testing stations, leak rate data logging, and MES communication.

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Traceability & Barcode Printing

ZPL / TSPL coding for Honeywell PM45 and TSC TE210 printers. Integration with 2D scanners to prevent duplicate entries and ensure zero defect dispatch.

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Machine Retrofitting & Control Panels

Modernize obsolete relay logic or discontinued PLCs on honing machines, extrusion lines, and presses. Complete panel fabrication and rewiring.

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View Detailed Service Catalog
Case Studies & Deployments

Real-World Industrial Solutions in Action

Machine Retrofit Pune Region

Honing Machine Automation & PLC Upgradation

Replaced outdated relay-based controls with a modern Mitsubishi PLC and touch HMI. Added safety interlocking, cycle recipes, and precise stroke counter control.

Result: 22% reduction in cycle time & zero electrical stoppage.
Quality & Testing PCMC Industrial Belt

Automated Leak Test Station with Live Pressure Logging

Engineered automated sensor data logging software connected over RS485 Modbus. Features real-time pressure decay graphing and barcode scan validation to eliminate duplicate tested parts.

Result: 100% automated traceability and zero test-bypass occurrences.
Vision Inspection Chakan MIDC

Vision-Based Visual Poka-Yoke with OpenCV

Installed high-speed edge camera systems to inspect assembly orientation and verify OCR text on product labels before packaging.

Result: Eliminated customer returns due to missing components.
Packaging Automation Bhosari MIDC

Zebra / Honeywell Automated Label Printing Integration

Integrated industrial label printers (PM45 / TSC TE210) directly with PLC line triggers using ZPL/TSPL protocols for automated serial number generation.

Result: Fully automated packaging line with zero operator delay.
Frequently Asked Questions

Common Inquiries From Plant & Automation Teams

We provide expert logic programming and hardware interfacing for Siemens (S7-1200, S7-1500, ET 200SP, WinCC), Mitsubishi (MELSEC FX5U, FX5UC, GX Works), Delta (DVP series, DOPSoft), and Allen-Bradley controllers.

Yes. Our primary engineering facility is in Chinchwad, Pune. We provide rapid on-site commissioning, breakdown assistance, machine retrofitting, and trial runs throughout Pune, PCMC, Chakan MIDC, Bhosari MIDC, Talegaon, and surrounding industrial hubs.

Yes. Machine retrofitting is one of our key strengths. We upgrade legacy relay-based logic or obsolete PLCs with modern controllers, install touchscreen HMIs, and integrate safety interlocks while preserving your existing mechanical structure.

Certainly. We frequently conduct on-site factory visits to study machine requirements, assess electrical architectures, and design pilot demonstrations or PoCs for vision inspection, IIoT, and testing rigs.
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CODEPAINTER

SOLUTIONS

Empowering manufacturing plants with smart, scalable, and reliable automation, vision, and IIoT systems. Contact us today for on-site assessment.

Contact Engineers

Direct Contact

S No. 47/11, MIDC Road, Walhekarwadi, Chinchwad, Pune, Maharashtra - 411033

sumit.sutar@codepainter.in

+91 7387780352 / +91 8698109623

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